Single or multi-color high efficiency light emitting diode (LED) by growth over a patterned substrate

ABSTRACT

An opto-electronic device, and a method of fabricating same, wherein the device has a patterned layer that includes a patterned, pierced or perforated mask, and an active layer formed over the patterned layer, wherein a refractive index of the patterned layer and a pattern of holes in the patterned layer are configured for controlling confinement or extraction of light emissions of the active layer into radiative and guided modes.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of the following commonly-assignedapplication:

U.S. Utility application Ser. No. 11/923,414, filed Oct. 24, 2007, byClaude C.A. Weisbuch, Aurelien J. F. David, James S. Speck, and StevenP. DenBaars, entitled “SINGLE OR MULTI-COLOR HIGH EFFICIENCY LIGHTEMITTING DIODE (LED) BY GROWTH OVER A PATTERNED SUBSTRATE,” now U.S.Pat. No. 7,755,096, issued Jul. 13, 2010, which application is acontinuation of the following commonly-assigned application:

U.S. Utility application Ser. No. 11/067,910, filed Feb. 28, 2005, byClaude C. A. Weisbuch, Aurelien J. F. David, James S. Speck, and StevenP. DenBaars, entitled “SINGLE OR MULTI-COLOR HIGH EFFICIENCY LIGHTEMITTING DIODE (LED) BY GROWTH OVER A PATTERNED SUBSTRATE,” now U.S.Pat. No. 7,291,864, issued Nov. 6, 2007,

both of which applications are incorporated by reference herein.

This application is related to the following commonly-assignedapplications:

U.S. Utility application Ser. No. 10/938,704, filed Sep. 10, 2004, byCarole Schwach, Claude C. A. Weisbuch, Steven P. DenBaars, HenriBenisty, and Shuji Nakamura, entitled “WHITE, SINGLE OR MULTI-COLORLIGHT EMITTING DIODES BY RECYCLING GUIDED MODES,” now U.S. Pat. No.7,223,998, issued May 29, 2007,

U.S. Utility application Ser. No. 11/067,957, filed on Feb. 28, 2005, byClaude C. A. Weisbuch, Aurelien J .F. David, James S. Speck and StevenP. DenBaars, entitled “Horizontal emitting, vertical emitting, beamshaped, Distributed Feedback (DFB) lasers by growth over A patternedsubstrate,” now U.S. Pat. No. 7,345,929, issued Mar. 18, 2008, and

U.S. Utility Application Ser. No. 11/067,956, filed on Feb. 28, 2005, byAurelien J. F. David, Claude C. A. Weisbuch and Steven P. DenBaars,entitled “HIGH EFFICIENCY LIGHT EMITTING DIODE (LED) WITH OPTIMIZEDPHOTONIC CRYSTAL EXTRACTOR,” now U.S. Pat. No. 7,582,910, issued Sep. 1,2009,

which applications are incorporated by reference herein.

STATEMENT REGARDING SPONSORED RESEARCH AND DEVELOPMENT

The present invention was made under support from the University ofCalifornia, Santa Barbara Solid State Lighting and Display Center membercompanies, including Stanley Electric Co., Ltd., Mitsubishi ChemicalCorp., Rohm Co., Ltd., Cree, Inc., Matsushita Electric Works, MatsushitaElectric Industrial Co., and Seoul Semiconductor Co., Ltd.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The invention is related to light emitting diodes (LEDs), and moreparticularly, to a single or multi-color LED by growth over a patternedsubstrate.

2. Description of the Related Art

A light emitting diode (LED) is a semiconductor device that emits lightin a stimulated manner when electrically biased in the forwarddirection. This effect is a form of electroluminescence.

An LED is comprised of a chip of semiconducting material impregnated, ordoped, with impurities to create a structure called a pn junction. Whenbiased forwardly, electrons are injected into the junction from then-region and holes are injected from the p-region. The electrons andholes release energy in the form of photons as they recombine. Thewavelength of the light, and therefore its color, depends on the bandgapenergy of the materials forming the pn junction.

As semiconductor materials have improved, the efficiency ofsemiconductor devices has also improved and new wavelength ranges havebeen used. Gallium nitride (GaN) based light emitters are probably themost promising for a variety of applications. GaN provides efficientillumination in the ultraviolet (UV) to amber spectrum, when alloyedwith varying concentrates of indium (In), for example.

Unfortunately, most of the light emitted within a semiconductor LEDmaterial is lost due to total internal reflection at thesemiconductor-air interface. Typical semiconductor materials have a highindex of refraction, and thus, according to Snell's law, most of thelight will remain trapped in the materials, thereby degradingefficiency. By choosing a suitable geometry for the LED, a higherextraction efficiency can be achieved.

FIG. 1 is a cross-sectional view of a homogeneous light-emittingmaterial 10 that illustrates that a fraction of the light 12 emittedinside the material 14 is inside the escape cone 16 and can escape thematerial 10, while a large fraction of the emitted light 18 is trappedand reflected within the material 10. In this situation, the reflectedlight 18 is referred to as guided light modes, or guided modes, becausethe light 18 is confined within the device 10 and guided transverselywithin the material 10.

One method for reducing the effects of the total internal reflection isto create light scattering or redistribution through random texturing ofthe surface of the device, which leads to multiple variable-angleincidence at the semiconductor-air interface of the device. Thisapproach has been shown to improve emission efficiency by 9-30%, as aresult of the very high internal efficiency and low internal losses,which allows many passes for light before it escapes from the device.

FIG. 2 is a cross-sectional view of a semiconductor LED 20 thatillustrates this concept, wherein the top surface 22 of the LED 20 istextured, the bottom surface 24 of the LED 20 comprises a reflector, theair has a refractive index of n=1, and the semiconductor material of theLED 20 has a refractive index of n=3.5. The textured top surface 22 ofthe LED 20 is used to randomize light trajectories in a geometricaloptics approach.

Another method to reduce the percentage of light trapped is to use aResonant-Cavity LED (RCLED) or Micro-Cavity LED (MCLED). MCLEDs offeropportunities to create solid-state lighting systems with greaterefficiencies than existing systems using “traditional” LEDs. As a resultof incorporating a gain medium within a resonant cavity, MCLEDs emit ahighly compact and directional light beam. The higher extractionefficiency and greater brightness of these devices are the mainadvantages of these technologies over conventional LEDs.

Extraction efficiency refers to the ability of the photons generated bya particular system to actually exit the system as “useful” radiation.This higher extraction efficiency is, however, limited to values in the40% range as the micro-cavity structure also leads to very efficientemission into guided modes and leaky modes. Thus, it would be useful ifthese guided modes could be extracted.

As noted above, guided modes are modes that are guided in the deviceplane due to the index difference between the structure layers. Leakymodes are radiated through the layers, towards the air or substrate.Leaky modes are usually lost as they undergo multiple total internalreflection at interfaces, travelling back and forth within the device,until their energy is dissipated by various loss mechanisms (e.g., metalmirror loss, free carrier absorption, re-absorption by the active layer,etc.).

FIG. 3 is a cross-sectional view of a semiconductor LED 26 thatillustrates radiating, guided and leaky modes, wherein the LED 26includes a substrate 28, a buffer layer 30, and an active layer 32including quantum wells (QWs) 34. Part of the emitted light is extracted36 towards the air and forms radiative modes 36, part of the emittedlight leaks 38 through the various layers of the device 26 into thesubstrate 28 and forms leaky modes 38, and part of the emitted light isreflected 40 in the active layer 32 (or in both the active layer 32 andbuffer layer 30) and forms guided modes 40.

To obtain high efficiency LEDs, it is necessary to optimize lightemission 36 outside the structure, minimize the leaky modes 38 andguided modes 40 emission, and possibly re-emit the guided modes emission40, as well as part of the leaky modes 38 emission. The presentinvention aims at fulfilling this goal, in structures amenable to easyfabrication.

FIGS. 4A-4B and 5A-5B illustrate the structures (FIGS. 4A and 5A) andsimulations (FIGS. 4B and 5B) of micro-cavity emission, via a bottommetal or distributed Bragg reflector (DBR) mirror, and a singleinterface with air at the top, in a gallium nitride (GaN) materialssystem. FIGS. 4B and 5B are angular emission diagrams inside thesemiconductor, on a log scale, wherein FIG. 4B shows the emission of thestructure of FIG. 4A, and FIG. 5B that of FIG. 5A. For both FIGS. 4B and5B, the left half of the figure shows the transverse magnetic (TM)emission and its right half shows the transverse electric (TE) polarizedemission. Only in-plane monochromatic dipoles are assumed.

In FIG. 4A, the structure includes a metal mirror 42, and an activelayer 44 including quantum wells 46, wherein the structure is a 3μ/4cavity with the quantum wells 46 placed at λ/4 (48) of the metal mirror42. In FIG. 4B, arrow 50 shows emission towards the air, while arrow 52shows emission towards the substrate. Also in FIG. 4B, braces 36indicate extracted light, and brace 40 indicates guided modes.

In FIG. 5A, the structure includes a buffer 54, 7 period DBR mirror 56and active layer 58 including quantum wells 60, wherein the structure isa λ cavity with the quantum wells 60 placed at λ/2 (62) of the 7 periodDBR mirror 56. In FIG. 5B, arrow 64 shows emission towards the air,while arrow 66 shows emission towards the substrate. Also in FIG. 5B,braces 36 indicate extracted light, braces 38 indicate leaky modes, andbrace 40 indicates guided modes.

Extraction efficiency from these structures is, respectively, in FIG.4A, 31% and 24% in air, and in FIG. 5A, 44% and 27% in epoxy.

Difficulties are encountered in most materials systems when attemptingto obtain large micro-cavity extraction improvements of LEDs. FIGS. 4Band 5B show the emission diagrams from which is extracted the expectedefficiency of optimized GaN micro-cavity LEDs, and illustrate thefollowing issues:

-   -   (i) The index contrast for materials epitaxially grown is quite        limited, in particular for the very important nitride materials.        This is why emission into many leaky modes is seen in the DBR        mirror 56 structure of FIG. 5A, which make the DBR mirror 56        structure of FIG. 5A less efficient than the metal mirror 42 of        FIG. 4A.    -   (ii) The displayed efficiencies are only possible because very        thin structures were considered, leading to low-order cavities        (as described in reference 10 below). It is difficult to obtain        such thin active layers. For example, it is usually necessary to        grow a thick (several microns) buffer layer of nitride on a        substrate before growing good quality material for the active        layer. While lifting off the nitride materials (buffer layer and        active layer) from the substrate is already a delicate        operation, there is, in addition, extreme difficulty in        obtaining the thinner layers (i.e., further removing part or all        of the buffer layer) bounded by good metal mirrors, which would        lead to the excellent performance of the thin metal mirror        structure shown in FIG. 4A.

Thus, there is a need in the art for improved LED structures thatprovide increased light extraction efficiency. In addition, there is aneed in the art for improved LED structures relying on optimized director radiative mode emission outside the structure, minimize leaky modeemission, and re-emitted guided mode emission. Moreover, there is a needto provide such improved LEDs while retaining a planar fabricationprocess, in order to render such structures amenable to easyfabrication. The present invention satisfies these needs.

SUMMARY OF THE INVENTION

The present invention discloses a single or multi-color light emittingdiode (LED) with high extraction efficiency comprised of a substrate, abuffer layer grown on the substrate, a patterned layer deposited on topof the buffer layer and an active layer formed on the patterned layer,for example by Lateral Epitaxial Overgrowth (LEO), and including one ormore light emitting species. The patterned layer comprises a patterned,perforated or pierced mask (made of insulating, semiconducting ormetallic material) and materials filling holes in the mask. Thepatterned layer, due to a large index difference with the active layerand/or variations of the refractive index between the mask and materialsfilling holes in the mask, both acts as an optical confinement layer andas a buried diffraction grating, thus controlling emissions of theactive layer into radiative and guided modes, which are then extracted.

BRIEF DESCRIPTION OF THE DRAWINGS

Referring now to the drawings in which like reference numbers representcorresponding parts throughout:

FIG. 1 is a cross-sectional view of a semiconductor light emitting diode(LED);

FIG. 2 is a cross-sectional view of a semiconductor LED;

FIG. 3 is a cross-sectional view of a semiconductor LED;

FIGS. 4A-4B and 5A-5B illustrate the structures (FIGS. 4A and 5A) andsimulations (FIGS. 4B and 5B) of micro-cavity LED emission, via a bottommetal or distributed Bragg reflector (DBR) mirror, and a singleinterface with air at the top, in a gallium nitride (GaN) materialssystem;

FIG. 6A is a cross-sectional side view and FIG. 6B is a cross-sectionaltop view of an LED according to a preferred embodiment of the presentinvention;

FIG. 7 illustrates a simplified simulation of the emission properties ofa Lateral Epitaxial Overgrowth (LEO) grown micro-cavity LED with apatterned layer comprising a mask covering 50% of the surface;

FIG. 8 illustrates extraction of a guided mode by diffraction using thepatterned layer as a diffraction grating according to a preferredembodiment of the present invention;

FIG. 9 illustrates various geometries that can be used as for thepatterns, perforations or piercings in the patterned layer according toa preferred embodiment of the present invention;

FIG. 10 is a cross-sectional side view of the active region of a devicehaving a double patterned layer according to a preferred embodiment ofthe present invention;

FIG. 11 is a cross-sectional side view of an active layer device withtwo species emitting at different wavelengths and two patterns in thepatterned layer converting the guided waves into radiative modesaccording to a preferred embodiment of the present invention;

FIG. 12 is a cross-sectional side view of an LED with separate emissionand diffraction regions according to a preferred embodiment of thepresent invention;

FIG. 13 is a cross-sectional side view of an LED with separate emissionand diffraction regions according to a preferred embodiment of thepresent invention;

FIG. 14 is a cross-sectional side view of an LED with separate emissionand diffraction regions according to a preferred embodiment of thepresent invention;

FIG. 15 is a cross-sectional side view of a LED where the two activeregions are located between patterned layers according to a preferredembodiment of the present invention; and

FIG. 16 is a flowchart illustrating the fabrication steps performedaccording to a preferred embodiment of the present invention.

DETAILED DESCRIPTION OF THE INVENTION

In the following description of the preferred embodiment, reference ismade to the accompanying drawings which form a part hereof, and in whichis shown by way of illustration a specific embodiment in which theinvention may be practiced. It is to be understood that otherembodiments may be utilized and structural changes may be made withoutdeparting from the scope of the present invention.

Overview

The present invention describes new LED structures that provideincreased light extraction efficiency while retaining a planarstructure. The planar structure makes the new LED structures easilymanufacturable at low cost.

Preferably, the structure comprises a substrate, a buffer layer grown onthe substrate, a patterned layer deposited on the buffer layer, and anactive layer including one or more emitting species (some of which arecurrent-injected) formed on the patterned layer, for example by LateralEpitaxial Overgrowth (LEO). The patterned layer comprises a patternedmask (made of insulating, semiconducting or metallic material) andmaterials filling holes in the mask. On top of the structure is either asingle interface, or a geometrical structure (such as epoxy dome), or aDBR mirror, or a metallic mirror.

Due to the large index difference between the active layer and thepatterned layer, the emission pattern of the species in the active layercan be modified, e.g. to increase or decrease the relative amount oflight emitted in guided, radiative or leaky modes. Due to variation ofthe refractive index between the mask and the materials filling theholes in the mask, the patterned layer can act as a diffraction grating,thus enabling guided light to be emitted outside of the LED.

Technical Description

FIG. 6A is a cross-sectional side view and FIG. 6B is a cross-sectionaltop view of a device 68 with a 300 nm active layer 70 comprised of GaN,which is formed over a 300 nm patterned layer 72 that includes apatterned or pierced or perforated mask 74 comprised of SiO₂, which isdeposited on a 5 micron buffer layer 76 comprised of GaN, which is grownon a substrate 78 comprised of sapphire. The patterned layer 72 uses theSiO₂ mask 74 as an essential component to control emissions of theactive layer 70 into radiative and guided modes. The device 68 thereforerequires the specific design of the patterned layer 72 and a preciselygrown, thin active layer 70 containing light emitting species 80, suchas quantum wells (QWs). If needed for maximal efficiency, these lightemitting species 80 can be optimally positioned in the active layer 70.

An immediate advantage of such a structure is that, in the case wherethe active layer is grown by LEO, using the patterned layer as a growthmask, the grown material should be of excellent opto-electronic quality,as is well known from previous studies of LEO growth. FIG. 7 illustratesa simplified simulation of the emission properties of an LEO grownmicro-cavity LED made of GaN material, with a 300 nm thick patternedlayer comprised of a patterned SiO₂ mask covering 50% of the surface andGaN filling holes in the mask. Then, using known indices, the fractionsof light emitted into the air, guided or leaky modes can be calculatedas a function of active layer thickness and of emitter (i.e., QW)placement in the active layer. The simplified simulation shows the wellcontrolled emission properties of such structures: only 15-20% of lightis emitted in leaky modes, meaning that at least 80% of light can berecovered.

Also shown in FIG. 7 is the relative total emission rate (Purcelleffect). The efficiencies and Purcell effect are plotted as grey scaleagainst the GaN layer thickness above the SiO₂ top (horizontal axis) andthe relative position of the emitting quantum well in that layerrelative to the top of the SiO₂ layer (vertical axis).

Regions can be found (i.e., layer thickness 270 nm, QW position at 70%of that value) where most of the light is emitted directly or in guidedmodes (leaky modes are below 15%), with a direct extraction efficiencyin the 30% range and 55% of light emission in guided modes.

FIG. 8 illustrates extraction of the guided mode by diffraction usingthe patterned layer 72 as a diffraction grating. Simulations show thatextraction efficiencies in the 80% range are possible. Depending on thehole pattern and sizes in the patterned mask, and also on the use ofmetallic mirrors placed on top or at the bottom of the device structure,emission can occur to the top or the bottom of the device.

Various geometries can be used as for the patterns, perforations orpiercings in the mask 74 of the patterned layer 72. The simplestgeometries are square or rectangular arrays, e.g., so-called periodicphotonic crystals, illustrated as 82 and 84, respectively, in FIG. 9.More complex geometries also lead to more efficient light extraction,such as Archimedean tilings, illustrated as 86 in FIG. 9, or fractalpatterns (not shown). Finally, even random patterns, which may have acharacteristic correlation length in the vicinity of the wavelength, canalso act as efficient light scatterers.

There are many possible implementation of the concept of overgrowth on apatterned layer 72 in a thin film micro-cavity geometry. For example,two patterned layers 72, and two masks 74, and a double LEO growth canbe used to improve the materials quality of the active layer 70, asshown in FIG. 10. The challenge is to obtain as good material aspossible in a thin overgrowth, which is typically 200-1000 nm inthickness, to retain micro-cavity effects and extraction properties bydiffraction of the patterned layer 72.

Metallic or dielectric mirrors can be placed above or below thepatterned layer 72, e.g., on the top of the structure, below thepatterned layer 72 or below the substrate 78, to enhance or decreaseemissions in a desired direction, and to extract some of the lightemitted into the leaky modes towards the substrate 78.

The mask 74 of the patterned layer 72 may be formed of insulating,semiconducting or metallic material. What is required is that the indexof refraction for the mask 74 of the patterned layer 72 is differentenough from that of the active layer 70 and/or that of the materialsfilling the holes in the mask 74.

FIG. 11 is a cross-sectional side view of a device with twolight-emitting species 80A, 80B (i.e., quantum wells) in the activelayer 70 emitting at different wavelengths and two patterns 88A and 88Bfor the mask 74 in the patterned layer 72 converting the guided wavesinto radiative modes 90A and 90B, wherein 90A is associated with 80A and90B is associated with 80B. Thus, different patterns 88A, 88B in themask 74 of the patterned layer 72 with different periods can be used toextract 90A, 90B the various wavelengths by diffraction. Otherparameters of the mask 74 in the patterned layer 72 may be variedspatially (such as holes shape, size or depth and thickness of the mask74 and/or the patterned layer 72) in order to have different propertiesof the mask 74 of the patterned layer 72 in different regions of thestructure.

Moreover, additional active optically-pumped regions can be used torecycle the guided modes, thus re-emitting a portion of the guided lightat another frequency. For example, such a structure may be used togenerate white light, if a first quantum well 80 layer emits in the bluewavelength and a second quantum well 80 layer emits in the yellowwavelength. The additional active regions can either be quantum wells ofany kind, including InGaN (Zn:Si), multiple quantum dots, multiplephosphors, dyes, polymers, or molecules. Some or all of thelight-emitting species may be current-injected.

Another architecture provides and LED that has separate emission andextraction zones, at the periphery of the LED structure. FIG. 12 is across-sectional side view of an LED 92 with separate emission 94 anddiffraction regions 96, 98.

Variants of the present invention can include a metal mirror on top,retaining a substrate through which emission occurs, or withoutsubstrate when using a substrate lift-off technique. FIG. 13 is across-sectional side view of an LED 100 with separate emission 104 anddiffraction regions 104, 106, wherein the LED 100 does not include asubstrate, but does have a metal back contact 108.

The present invention can also act as a very directional light source,wherein emission occurs mainly in certain directions by suitabletailoring of the guided modes structure, in order to produce adirectional LED. If the design of the structure is correct, only a fewguided modes (ideally one) are excited and then extracted by thediffraction grating. In that case, light emission occurs in a narrowrange of directions, as each guided mode is diffracted at a well-definedangle which can be chosen by tuning of the diffraction gratingparameters.

FIG. 14 is a cross-sectional side view of an LED 110 with separateemission 112 and diffraction regions 114, 116, wherein the LED 110includes a metal mirror 118 on top and a roughened surface 120 on thebottom to provide disorder-assisted extraction. To extract leaky modes,roughened surfaces 120 on the back face of the device 110 can be used,wherein the roughened surfaces 120 comprise the whole back face or partof the back face, such as on its periphery.

While having been described with the example of nitride LEDs, this highefficiency LED scheme can be applied to any material that is amenable tosuch a fabrication technique: it can be semiconductors, but also polymeror organic molecules. In these latter cases, provided that a broademitting species is used, one can foresee high efficiency white lightemission, using specialized areas with adequate grating periods to emitlight with a given color (one also suppresses direct emission at othercolors by making the cavity anti-resonant for these colors).Alternately, by having mono-color emitting gratings associated withlocal addressing, one could have full color display with a singlepolymer blend.

FIG. 15 is a cross-sectional side view of a LED where the two activeregions 122 and 124 are located between patterned layers 126, 128 and130 according to a preferred embodiment of the present invention. Inthis case, separate guided modes 132 and 134 can exist within eachactive region 122 and 124, so that the patterned layers 126, 128 and 130may act preferentially on some of the modes 132 and 134. This can beuseful, for instance, if the emitting species of the two active regions122 and 124 emit at different wavelengths, as in that case, a gratingmay be optimized for each wavelength.

Finally, FIG. 16 is a flowchart illustrating the fabrication stepsperformed according to a preferred embodiment of the present invention.

Block 136 represents the step of growing a buffer layer on a substrate,wherein the buffer layer is a GaN-based material.

Block 138 represents the step of depositing one or more patterned layerson top of the buffer layer using LEO, wherein each patterned layercomprises a mask and materials filling holes in the mask. Preferably,the mask is comprised of an insulating, semiconducting or metallicmaterial, and the materials filling the holes in the mask compriseGaN-based materials that are grown by LEO. The patterned layer acts asan optical confining layer due to a contrast of a refractive index withthe active layer, or as a buried diffraction grating due to variationsof a refractive index between the mask and the materials filling holesin the mask. Different patterns in the patterned layer are used toextract different wavelengths by diffraction or to vary a direction ofthe diffraction.

Block 140 represents the step of forming one or more active layers on orbetween the patterned layers, wherein the active layers are a GaN-basedmaterial and include one or more light-emitting species. Preferably, theactive layer is grown by LEO.

The end result of these steps is an LED, wherein the patterned layeracts as an optical confining layer due to a contrast of refractive indexwith the active layer and/or as a buried diffraction grating due tovariation of the refractive index between the mask and the materialfilling holes in the mask.

REFERENCES

The following references are incorporated by reference herein:

1. U.S. Pat. No. 6,538,371, issued Mar. 25, 2003, to Duggal et al.,entitled “White light illumination system with improved color output.”

2. U.S. Pat. No. 6,525,464, issued Feb. 25, 2003, to Chin, entitled“Stacked light-mixing LED.”

3. U.S. Pat. No. 6,504,180, issued Jan. 7, 2003, to Heremans et al.,entitled “Method of manufacturing surface textured high-efficiencyradiating devices and devices obtained therefrom.”

4. U.S. Pat. No. 6,163,038, issued Dec. 19, 2000, to Chen et al.,entitled “White light-emitting diode and method of manufacturing thesame.”

5. U.S. Pat. No. 5,779,924, issued Jul. 14, 1998, to Krames et al.,entitled “Ordered interface texturing for a light emitting device.”

6. U.S. Pat. No. 5,362,977, issued Nov. 8, 1994, to Hunt et al.,entitled “Single mirror light-emitting diodes with enhanced intensity.”

7. U.S. Pat. No. 5,226,053, issued Jul. 6, 1993, to Cho et al., entitled“Light emitting diode.”

8. Shnitzer, et al, “30% External Quantum Efficiency From SurfaceTextured, Thin Film Light Emitting Diode,” Applied Physics Letters 63,pp. 2174-2176, 1993.

9. M. Boroditsky, E. Yablonovitch, “Light extraction efficiency fromlight-emitting diodes,” Proceedings of the SPIE—The InternationalSociety for Optical Engineering, SPIE-Int. Soc. Opt. Eng., 3002, pp.119-122, 1997.

10. H. Benisty, H. D. Neve, and C. Weisbuch, “Impact of planarmicro-cavity effects on light extraction/Basic concepts and analyticaltrends,” IEEE J. Quantum Electron, vol. 34, p. 1612 (1998).

11. D. Delbeke, R. Bockstaele, P. Bienstman, R. Baets, and H. Benisty,“High-efficiency Semiconductor Resonant-Cavity Light-Emitting diodes: Areview,” IEEE J. on selected topics in Quantum Electron, vol. 8, no. 2,p. 189, 2002.

12. M. Rattier, Benisty, E. Schwoob, C. Weisbuch, T. Krauss, C. J. M.Smith, R. Houdre and U. Oesterle, “Omnidirectional and compact lightextraction from Archimedean photonic lattices,” Appl. Phys. Lett. 83,1283, 2003.

13. M. Rattier, H. Benisty, R. Stanley, J. F. Carlin, R. Houdre, U.Oesterle, C. J. M. Smith, C. Weisbuch and T. Krauss, “Towardultrahigh-efficiency aluminum oxide microcavity light-emitting diodes:Guided mode extraction by photonic crystals” IEEE Sel. Top. QuantumElectr. 8, 238, 2002.

CONCLUSION

This concludes the description of the preferred embodiment of thepresent invention. The foregoing description of one or more embodimentsof the invention has been presented for the purposes of illustration anddescription. It is not intended to be exhaustive or to limit theinvention to the precise form disclosed. Many modifications andvariations are possible in light of the above teaching. It is intendedthat the scope of the invention be limited not by this detaileddescription, but rather by the claims appended hereto.

1. An opto-electronic device, comprising: (a) a patterned layer thatincludes a patterned, pierced or perforated mask; and (b) an activelayer formed over the patterned layer; (c) wherein a refractive index ofthe patterned layer and a pattern of holes in the patterned layer areconfigured for controlling confinement or extraction of light emissionsof the active layer into radiative and guided modes.
 2. The device ofclaim 1, wherein the active layer formed over the patterned layer is aLateral Epitaxial Overgrowth (LEO) layer.
 3. The device of claim 1,wherein the patterned layer acts both as an optical confinement layerand as a buried diffraction grating, thus controlling the lightemissions of the active layer into the radiative and guided modes. 4.The device of claim 1, wherein, due to an index difference between theactive layer and the patterned layer, the light emissions' pattern ofthe active layer is modified to increase or decrease a relative amountof light emitted in the radiative and guided modes.
 5. The device ofclaim 1, wherein the mask is made of an insulating, semiconducting ormetallic material.
 6. The device of claim 1, wherein the patterned layerfurther comprises materials filling holes in the mask.
 7. The device ofclaim 6, wherein, due to variations of a refractive index between themask and the materials filling the holes in the mask, the patternedlayer acts as a diffraction grating, thus enabling the guided modes tobe emitted outside of the device.
 8. The device of claim 1, whereingeometries for patterns, perforations or piercings in the mask comprisesquare arrays, rectangular arrays, Archimedean tilings, or randompatterns.
 9. The device of claim 1, wherein different patterns in themask have different periods to extract different wavelengths of thelight emissions by diffraction.
 10. The device of claim 1, whereinparameters of the mask or patterned layer, such as holes shape, size ordepth and thickness of the mask or the patterned layer, are variedspatially in order to have different properties of the mask or thepatterned layer, in different regions of the device.
 11. The device ofclaim 1, wherein the active layer includes at least two light-emittingspecies emitting at different wavelengths and the patterned layerincludes at least two patterns.
 12. The device of claim 1, wherein oneor more mirrors are placed above or below the patterned layer to enhanceor decrease the light emissions in a desired direction.
 13. The deviceof claim 1, further comprising additional active optically-pumpedregions that are used to recycle the guided modes, thus re-emitting aportion of the light emissions at another frequency.
 14. The device ofclaim 1, wherein the active layer and the patterned layer comprise adirectional light source, such that the light emissions occur mainly incertain directions by suitable tailoring of the patterned layer.
 15. Amethod of fabricating an opto-electronic device, comprising: (a)creating a patterned layer that includes a patterned, pierced orperforated mask; and (b) forming an active layer over the patternedlayer; (c) wherein a refractive index of the patterned layer and apattern of holes in the patterned layer are configured for controllingconfinement or extraction of light emissions of the active layer intoradiative and guided modes based on its refractive index and its patternof holes.
 16. The method of claim 15, wherein the active layer formedover the patterned layer is a Lateral Epitaxial Overgrowth (LEO) layer.17. The method of claim 15, wherein the patterned layer acts both as anoptical confinement layer and as a buried diffraction grating, thuscontrolling the light emissions of the active layer into the radiativeand guided modes.
 18. The method of claim 15, wherein, due to an indexdifference between the active layer and the patterned layer, the lightemissions' pattern of the active layer is modified to increase ordecrease a relative amount of light emitted in the radiative and guidedmodes.
 19. The method of claim 15, wherein the mask is made of aninsulating, semiconducting or metallic material.
 20. The method of claim15, wherein the patterned layer further comprises materials fillingholes in the mask.
 21. The method of claim 20, wherein, due tovariations of a refractive index between the mask and the materialsfilling the holes in the mask, the patterned layer acts as a diffractiongrating, thus enabling the guided modes to be emitted outside of thedevice.
 22. The method of claim 15, wherein geometries for patterns,perforations or piercings in the mask comprise square arrays,rectangular arrays, Archimedean tilings, or random patterns.
 23. Themethod of claim 15, wherein different patterns in the mask havedifferent periods to extract different wavelengths of the lightemissions by diffraction.
 24. The method of claim 15, wherein parametersof the mask or patterned layer, such as holes shape, size or depth andthickness of the mask or the patterned layer, are varied spatially inorder to have different properties of the mask or the patterned layer,in different regions of the device.
 25. The method of claim 15, whereinthe active layer includes at least two light-emitting species emittingat different wavelengths and the patterned layer includes at least twopatterns.
 26. The method of claim 15, wherein one or more mirrors areplaced above or below the patterned layer to enhance or decrease thelight emissions in a desired direction.
 27. The method of claim 15,further comprising fabricating additional active optically-pumpedregions that are used to recycle the guided modes, thus re-emitting aportion of the light emissions at another frequency.
 28. The method ofclaim 15, wherein the active layer and the patterned layer comprise adirectional light source, such that the light emissions occur mainly incertain directions by suitable tailoring of the patterned layer.
 29. Adevice fabricated using the method of claim 15.